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4.45 4 Pillars and 5S training for both Shop and Storeroom

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Expand or collapse content The Four Pillars of an Effective Maintenance Shop:
4 Pillars and 5S training for both shop and storeroom.pptx - Google Chrome

Safety walk through​

  • Determine the customer’s path through maintenance​
  • Look for code violations​
  • Look for slip/trip hazards​
  • Overhead hazards​
  • Flying debris hazards
4 Pillars and 5S training for both shop and storeroom.pptx - Google Chrome

Clean workspace​

  • Ensure hydraulics and electronics are separate from grinding and welding functions.​
  • This work can be positioned closer to the safe zone
4 Pillars and 5S training for both shop and storeroom.pptx - Google Chrome

Workflow

  • Determine the path our work travels​
  • How are the work areas structured?​
  • Orientation(Left-hand, Right-hand)​
  • Designate drop off points near safe zones
4 Pillars and 5S training for both shop and storeroom.pptx - Google Chrome

Dirty Workspace​

  • Furthest from the customer’s path​
  • Far from Clean Workspace​
  • Utilize welding curtains or cabinets as barriers
Expand or collapse content Four Pillars of an Effective Storeroom​:
4 Pillars and 5S training for both shop and storeroom.pptx - Google Chrome

  Safety walk through​

  •   Eliminate dead end aisles​
  •   Look for code violations​
  •   Look for slip/trip hazards​
  •   Overhead hazards​
  •   Heavy items stored at waist level​
  •   Do not store on top cap
4 Pillars and 5S training for both shop and storeroom.pptx - Google Chrome

Receiving/Kitting​

  • Ensure shelving and bins are in place for then number of technicians​
  • Receiving should be closer to Supply Chain Specialist or crib attendant's desk
4 Pillars and 5S training for both shop and storeroom.pptx - Google Chrome

Workflow​

  • How do parts enter and leave the crib​
  • Orientation(Left-hand, Right-hand)​
  • Designate drop off points for returned parts and repairs​
  • 3-foot aisle ways​
  • Designated areas for ladders, carts, etc.
4 Pillars and 5S training for both shop and storeroom.pptx - Google Chrome

Shipping/Repairs​

  • Shelving for repair parts​
  • Shelving/table for shipping supplies​
  • Separate from receiving (avoids cross contamination of parts) 

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